【Floor】PE WPC and SPC stone floor introduction

【Floor】PE WPC and SPC stone floor introduction

14-09-2021

WPC combines the waterproofness and stability of LVT and is also easy to install like laminate flooring

WPC combines the waterproofness and stability of LVT and is also easy to install like laminate flooring

With the addition of cork and EVA pads, the foot feel and sound insulation will be better than LVT lock floor.

WPC uses environmentally friendly materials, which are more environmentally friendly than laminate flooring.

In short: WPC has the advantages of both LVT and Laminate.

Structure:

WPC :Wood Plastic Composition=LVT Layer + WPC Core

WPC's LVT layer and WPC layer are bonded by glue, and the peel strength is still very good, even better than the bonding strength of LVT's color film layer and matte after hot pressing.

The stability of WPC is better than PVC:

The WPC floor is taken at a high temperature of 80 degrees plus or minus 2 degrees for 6 hours, taken out and placed at a normal temperature of 23 plus or minus 2 degrees, and observed for 24 hours at 50% humidity. Concluded as follow:

Length shrinkage is 0.11%

The width shrinkage rate is 0.07%

Warpage: 0.25mm

LVT: 0.08-0.15%

Warpage: 0.5-1.2mm

Advantage of wpc :

WPC Engineered Vinyl Flooring-The price of WPC is gold-grade, the price of WPC of 5.5mm is basically the same price level as Vinyl's 5.0mm lock and 

glue-free products, but it is higher than the magic buckle, and far higher Used in water-washing glue and ordinary PVC floor (rubbing glue type).

The installation cost of WPC is much lower than that of ordinary brushed PVC floor, lower than ordinary PVC lock buckle floor, and glue-free PVC floor, magic buckle and washed glue PVC floor.

The water resistance of WPC is quite good, and the water resistance of wood-plastic layer is also very stable. On the contrary, the magic buckle,water-washing glue, and ordinary glue-brushing PVC floor are generally waterproof because of the glue involved.

For the convenience of installation, WPC is relatively convenient because it is installed by Angle-Tap. It is suitable for DIY. Of course, Dry Back, which needs to be priced separately, is the worst at this point.

The WPC floor is definitely good in terms of silence and foot feel, especially the WPC floor with cork or EVA pads;

WPC is also very good in environmental protection, including formaldehyde emission, heavy metals, especially Reach test, all 144 items passed.

WPC flooring is a weak point in terms of recyclability after use, because WPC (WoodPlastic) cannot be recycled and reused. PVC flooring of other products can be reused as recycled materials.

wpc decking mould

Several issues need to communicate with customers about wpc :

(1) Because the LPC layer of WPC is generally only 1.5mm thick, try to choose a flat plate as much as possible. Do not do hand grip and classic slate (slate grain), the rate of pressing the defective products will be very high.

(2) The cost of 6.0MM wood-plastic layer is 1.8 dollars higher than that of 5M wood-plastic layer.

WPC+2.0mm EVA Form: Price+USD1.00SQM

WPC+1.5mm Cork: Price+USD1.50SQM

(3) The LPC layer and WPC layer of WPC are bonded by glue, and the peel strength is still very good, even better than the bonding strength of LVT color film layer and matte after hot pressing.

(4) For the size of WPC, some may mention that it needs a width of 143mm. Our product used to have this width. However, after testing and experience of large-scale production, the loss of 143mm will be larger, so it is uniformly changed to 146mm, and the wear is less. Means low cost.

(5) When preparing samples for WPC, especially when a whole sample is needed, please make sure to assemble it yourself. If there are any problems in the early stage, some samples are defective. It is possible to make small samples, but the whole piece may be assembled There are height differences, oblique head seams, etc., so please be sure to send it after confirmation. Otherwise, the effect is even worse.

SPC DECKING

wood plastic composite

Stone Sculpture floor SPC (Stone plactic composite), is based on a high-tech development of new environmentally friendly floor, with zero formaldehyde, mold, moisture, fire, pest control, simple installation and so on. SPC floor is extruder combined with T-shaped die to extrude PVC substrate, using three-roller or four-roller calender to separate the PVC wear-resistant layer, PVC color film and PVC substrate, and heat and emboss at one time. , The process is simple, the fit is done by heat, and no glue is needed. SPC floor materials use environmentally friendly formulas and do not contain harmful substances such as heavy metals, phthalates, and methanol. They comply with EN14372, EN649-2011, IEC62321, and GB4085-83 standards. Widely popular in developed countries in Europe and America and the Asia-Pacific market. With its excellent stability and durability, the stone-plastic floor not only solves the problem of moisture and deformation of the solid wood floor, but also solves the formaldehyde problem of other decoration materials. It has a wide selection of flower patterns and is suitable for indoor decoration, hotels, hospitals, shopping malls and other public places.

extrusion tool

SPC floor shrinkage: ≤1‰ (after tempering treatment), ≤2.5‰ (before tempering treatment), (shrinkage test standard: 80℃, 6-hour standard);

SPC floor density: 1.9~2 tons/cubic meter;

SPC floor advantages: SPC floor physical indicators are stable and reliable, and chemical indicators comply with international and national standards;

Disadvantages of SPC floor: SPC floor has high density, heavy weight and high transportation cost;

Compared with LVT and WPC floor production, SPC floor production: SPC floor processing and manufacturing process is simple.

Advantage of spc decking:

SPC floor is a new type of environmentally friendly composite material product, its advantages are as follows:

(1) Waterproof and moisture-proof. It fundamentally solves the problem that wood products are prone to rot and swell and deform after absorbing moisture in wet and watery environments, and can be used in environments where traditional wood products cannot be used;

(2) Insect-proof and termite-proof, effectively prevent insect harassment and extend the service life;

(3) Colorful, with many colors to choose from. Not only has natural wood feeling and wood texture, but also can customize the required color according to your own personality;

(4) Strong plasticity, which can realize personalized modeling very simply and fully reflect the personalized style;

(5) High environmental protection, no pollution, no pollution, and recyclable. The product does not contain benzene and formaldehyde, it is an environmentally friendly product, and it can be recycled to greatly save the amount of wood used. It is suitable for the national policy of sustainable development and benefits the society;

(6) High fire resistance. It can effectively flame retardant, and its fire rating reaches B1 level. It will self-extinguish in case of fire and will not produce any toxic gas;

(7) Good processability, can be ordered, planed, sawed, drilled, and the surface can be painted;

(8) Simple installation, convenient construction, no complicated construction process, saving installation time and cost;

(9) No cracking, no swelling, no deformation, no need for repair and maintenance, easy to clean, and save later repair and maintenance costs;

(10) The sound absorption effect is good and the energy saving is good, which makes the indoor energy saving up to more than 30%;

(11) Compared with LVT\WPC floor, SPC floor has lower investment cost, faster effect, less labor, less labor intensity, and neat environment.

SPC decking processing:

Process: 1. Mixing

Automatic measurement according to the ratio of raw materials → hot mixing by high-speed mixer (heat mixing temperature: 125℃, function

All kinds of materials are mixed evenly, and the moisture in the materials is excluded) → Enter cold mixing (cool the material,

To prevent agglomeration and discoloration, cold mixing temperature: 55℃. )→mix uniform materials by cooling;

Process 2: Extrusion

Join the twin-screw extruder for heating and extrusion → enter the sheet die head for extrusion molding, and the formed sheet

The material passes through a four-roll calender, and the base material is set to a thickness → pasted with color film → pasted with a wear-resistant layer → cooled → cut;

Process 3: UV tempering

Surface UV→tempering (tempering hot water temperature: 80~120℃; cold water temperature: 10℃)

Process 4: slitting and slotting + packaging

Slitting → slotting, trimming, chamfering → inspection → packaging

wpc decking mould






 

   


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