Pvc Ceiling Profile Production Line
Brand zhuoran
Product origin huangshi
Delivery time 60workdays
Supply capacity 60 set/year
1.Pvc ceiling Profile Production Line can be used to produce pvc ceiling and pvc wall panel
2. Pvc ceiling Profile Production Line mainly consists of a screw feeder, a conical twin-screw extruder, moulds, a vacuum setting table, a cutting machine, a stacker and some auxiliary machine (optional)
3. By changing different moulds, the same production line can be used to produce ceiling or wall panle with different size
work condition:
power: 3-phase, 380v+/- 10%, 50HZ
total power: <100 kw
cooling water:< 20°C ,>0.3 Mpa, ~8T/h
compressed air: 0.3 m/min,>0.5 Mpa
main machinese of production line:
1 SHR-300/600L high speed heating/cooling mixer,
2 SJSZ 65/132 conical twin screw extruder
3 mould
4 calibration table
5 haul off machine
6 saw cutting machine
7 stacker
specification :
SHR-300/600L high speed heating/cooling mixer
1 | The main constitute part
| Boiler body、Boiler cover、Transmission system、Base、Discharge hole、Motor、Inverter、Control box |
2 | The Boiler body material constitutes
| 1Cr18Ni9Ti stainless steel,Inner surface hard and smooth,anti-wear,anti-corrosion,anti-stick |
3 | Material of pot cover | Aluminum |
4 | Total volume | 300/600L |
5 | Quantity of paddles | 3 |
6 | Material of paddles | 3Cr13Ni |
7 | Speed of High-speed stirrer | 1-970r/min |
8 | Type of heating | the self-abrasion heating |
9 | Type of cooling | Circulated cooling water |
10 | Characteristics of thermal | Stable and uniform. |
11 | Type of Temperature control | Temperature controller |
12 | Motor power of heating | 55kw frequency control |
13 | Motor power of cooling | 7.5kw |
14 | Material of the discharge | Aluminum |
15 | Type of discharge | pneumatic discharge |
16 | Frequency control | ABB inverter |
B.SJSZ65/132 CONICAL TWIN SCREW EXTRUDER
1 | Extrusion System (Screw & Barrel)
| Screw & Barrel | DMG(Made in Zhejiang) |
Screw diameter | ¢51mm, 105mm | ||
Capacity | 80kg/h | ||
Screw material
| alloy steel of high quality – 38CrMoAlA, nitrogen treatment, with the thickness: 0.5~0.7mm, the surface hardness: HV740~940. | ||
Barrel material
| alloy steel of high quality – 38CrMoAlA, nitrogen treatment, with the thickness: 0.6~0.7mm, the surface hardness ≥HV940. | ||
Heating unit | ceramic + cooper fin heater + stainless steel covering | ||
Cooling unit
| Fan with medium of air, supply precise temperature controlling | ||
Heating zone quantity
| 4 with total power 30kw Temperature range: 50~300℃ | ||
Blower fan power | 0.18kw/set (3sets) | ||
Quality guarantee for screw & barrel
| Advanced processor, inspection machine, strict heat treatment, supplying testing report, guarantee 10000 hours of screw and barrel under normal operation. | ||
2 | Feeding System
| With stainless steal hopper | |
Dosing feeding system | |||
Feeding motor power
| 0.55kw, 3-phase asynchronous motor; Rotation speed of motor: 10 ~1500 r/min; Rotation speed of feeding screw: 1 ~ 50 r/min. | ||
3 | Vacuum exhaust system | Vacuum pump | 1 set |
Vacuum pump power | 1.1KW | ||
Vacuum pump working type | 3-phase motor | ||
Vacuum degree | 0~ 0.08 Mpa | ||
4 | Transmission system
| High torque output | |
Water cooling device | |||
Gearbox material | 20CrMoTi, teeth hardening, precision gear grind treatment.20CrMoTi, | ||
With a long service life, low noise and low heating | |||
Connected with motor directly through elasticity shaft coupling to improve the transmission efficiency with vertical type of gearbox | |||
Distributor | Single screw torque output transfer to twin screw torque output by super conical gear wheel. | ||
5 | Main motor system | AC motor | |
Main motor power | 22kw , 380V, 50Hz | ||
Motor adjustment | AC with ABB | ||
Prepare 2 heating zones for die | |||
6 | Alarming | Over-current prevention |
CALIBRATION TABLE
Stainless steel tank of vacuum shaping table, frame with high quality steel and channel steel welded together before and after can, moving from left to right, from top to bottom is adjustable. | |
Water pump | One set 1.5kw |
Vacuum pump | One set , 3kw |
Water inlet of mould | One set |
Water outlet of mould | One set |
Electric cabinet | One set |
HAULING MACHINE
1 | Speed of Haul-off | 0.5-5m/min |
2 | Effective breadth | 500mm |
3 | Power | 1.5kw*2sets frequency control |
4 | Traction form | pneumatic |
5 | Work pressure | 0.4~0.6Mpa |
SAW CUTTING MACHINE
1 | Fixed length cutting,Fixed-length using autonics meter and he meter accuracy。 | |
2 | Cutting power | 3KW |
stacker:6 meter
aplication product: